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Brave columns with their own hands: drawings, instructions

Brave columns are very common among fans of a strong drink. If you decide to make such a design yourself, you need to familiarize yourself with the technology of the work and find out what features the device should have.

Preparatory work

The best column should have a certain height. You can choose this parameter yourself, but ideally it should be 50 diameters. According to experts, this is not so important, the owner of the equipment himself must decide which fortress the product will possess, and also decide how good the division will be. However, there is a certain objective criterion, which determines the lowest height of the manufactured column. You should rule out the possibility of splashing. Proceeding from this, the gallant columns are not made below 30 centimeters. Otherwise, the work will be inappropriate.

Technology of work

When manufacturing the described construction, it must be provided with a controlled reflux condenser. The design features of this element may differ depending on your preferences. The element can be created on the basis of a shirt or dimrota. As a basic condition, the fact that the reflux condenser should have the ability to extinguish the power, which is planned to provide. This element can be installed not in one quantity, but in an amount of 2 or 3. In this case, the element will be primary or secondary. This structure allows to achieve more stable operation of the column. You should understand that such additions are possible only on high constructions.

Methods of work

Brazhnye columns should be able to adjust the cooling of the reflux condenser, this component should be sufficiently thin. To do this, you need to stock up a crane that will allow you to use the liquid as accurately as possible. Experts recommend using a needle variety, but from the use of a ball valve it is worth noting, since it is completely inappropriate. If you consider affordable household solutions, the best option for carrying out these adjustment works will be a radiator valve, which is used in the installation of a heating system.

You can prepare a drawing of a brave column yourself. The column should be provided with a place for installing a thermometer, which is mounted before entering the condenser. This statement is true for designs that will operate according to the steam selection scheme. If a liquid reflux condenser is used on a film column, the location of the thermometer will be determined by the specific design of the system. Brazhnye columns are supplied with a condenser condenser, which will be responsible for the condensation and cooling of the supplied steam. If the design will have a liquid selection, then a refrigerator is required, which will lower the temperature of the finished product.

Recommendations of the master

It is important to take into account in the manufacture that the supply of liquid to the reflux condenser or to each of them, as well as the refrigerator, must be carried out separately. The tubes that will be used to exit the refrigerator and the reflux condenser should only be used on a silicone basis. This is true for hot water products. If it is a question of cold water, then pipes based on polyvinyl chloride can be used. Copper brace column should be manufactured taking into account the above-described technical requirements, for which different design solutions are suitable. However, you can not limit yourself and come up with your own modification. As the main condition, this is what will eventually be obtained in their drinks, which will have different qualities and organoleptic characteristics. However, in the end, you will not be able to get pure alcohol. The final product will not smell of moonshine, but he does not appear to be a chemist. But for the preparation of vodka this design is quite suitable, the master will be able to start making the basis for quality distillates.

Description of the manufacture of a column with a jacket reflux

Continuous column brace can be made on the basis of a shirt reflux condenser. For the work required copper tubes, the length of which should be 500, 2000, 1000 and 300 millimeters. Each of them should have dimensions of 28 x 1.22 x 1.1 x 1.8 x 1 millimeters, respectively. Among other things, you need a two-socket adapter coupler in the amount of 2 pieces, one more adapter must have slightly different parameters equal to 22 x 15 millimeters, such elements will be needed. 3. The master must prepare a single-bore angle, the dimensions of which are 22 millimeters. Work will not be possible without a tee, whose dimensions are 15 x 15 x 15 millimeters. Be sure to take care of the presence of an adapter on the 1/2 "male thread. It will take an adapter for an internal thread of 3/4 inches. An element will be required to join the cube, however, in any particular case, there may be other dimensions. If you make a continuous column with the use of the elements described above, you will be able to get the product as a result, the degree of which will be as high as 92.

Features of the manufacture of air-cooled apparatus

A piece of copper pipe will go for the manufacture of a coil. The wire of the aluminum-based wire will be used without insulation. You can use a computer cooler, superglue and a 500-watt boiler during the work. Power can be less impressive.

First, take the copper tube, bending it to connect to the body of the device. The part of this workpiece that goes down should be included in the spiral. Aluminum wire should be wound on the tube from above, while a distance should be left between the turns. In order to reduce the thermal resistance, the turns must be as tight as possible. This will increase the heat exchange area and the efficiency of the coil.

When the column is made by hand, the next step is to use any cone-shaped object whose diameter should be compared with the dimensions of the selected fan. On this subject you need to apply a coil for moonshine. In this example, an ordinary beer bottle with a capacity of 0.5 liters will be considered. The coil must be bent so that it evenly covers the cross section of the fan. The element needs to be measured to the chosen case and to make sure that everything is in order. At this work with the coil is completed.

Now it's time to move on to the cover of the device. To do this, you can use a conventional lid based on polyethylene. The brass clutch should be heated half an inch, and then can be fused in a polyethylene lid. The design should cool down, it can be cooled in water. After the clutch is removed, it should be cleaned of adherent polyethylene, the burrs obtained must be carefully cut off. On the sleeve, it is necessary to wind the fluoroplastic tape, without which the production of the home-made apparatus is not complete. This way you will be able to get something like a gasket. When the column is manufactured by hand, the next step is to install the coupling in the hole made in the cover in advance. Teflon should be between the coupling and the lid. On the inside, tighten the nut without exerting excessive force.

Recommendations of a professional

At the next stage, you can tackle the heating element of the whole apparatus. For this you can use a conventional boiler. Having retreated some distance from the end of the wire, enough to get to the device, you need to cut off the part, screw it all back after. The ends of the cord from the boiler must be handled in such a way that when the lid is closed, the element is inside the casing. After stripping the wires, they must be connected back. It is important to take care of quality insulation.

The boiler must not touch the bottom, it is desirable that it is completely covered with liquid during operation. At the same hole, through which the cord of the boiler passes, you need to insert the long end of the coil for the apparatus. The remaining gaps between the tube and cord should be clogged with pieces of cotton wool, making it tight enough. It is important to achieve the best sealing.

The resulting structure of cotton wool should be filled with a superglue, which is made on a cyanoacryl base. This will get the most airtight connection, using composite materials. Once the glue has hardened, you will be able to get a tight, tight joint. Remains to do something like a fan casing, so that air washes the fins of the heat exchanger represented by the coil.

To perform the casing, you can use a package of tetra-pack. If you are making a home-made device, then you can use the technology presented in the article. From the packaging you need to cut out a rectangle, the width of which will correspond to the dimensions of the fan. These elements will be used to glue the fan from 3 sides. On the fourth side you need to bring out the end of the coil to make a tap of moonshine. In the remaining side wall, it is necessary to make an opening for this part of the tube and to glue with the superglue used previously. Walls can be glued together with adhesive tape. When a home-made device is manufactured, you need to ensure maximum safety, it should be covered with a transparent protective screen.

On this we can assume that the column is ready. A computer power supply can be used as a power source for the fan. To turn it on without using the motherboard, you need to close the black wire with green. Experts use more compact sources of 12 volts, which you can find yourself.

Deviation from the above requirements

If you will perform a column with your own hands, the drawings of which you must fulfill in advance, it is important to think about deviations from these requirements. The main one is an uncontrolled reflux condenser. If we are talking about the column "Baby", uncontrollability is sacrificed to compactness. For this, the condenser and the reflux condenser are located in a single tank with running water. If you decide to use this scheme, you will not be able to regulate the process by means of a reflux condenser, therefore, separation can not be achieved. If you will perform a column with your own hands, drawings of this design, you can borrow from the article. It should also be remembered that the reflux condenser has a low utilization capacity. You may encounter a problem with the insignificant height of the column. Some masters can not refuse the layout of the structure on the gas stove under the hood. In this case, the separation will be quite difficult, especially for high columns.

Additional recommendations for work

The brave column "Rectifai" has proved itself in lovers of a strong drink. However, if you decide to do it yourself, it's best to use stainless steel parts. Futs should be welded to the pipe, whereas on both sides an internal thread is fixed, to which the necks of kegs are fixed. Using fluoroplastic, you can cut out the sleeve-sleeve, which will be supplied with a gasket for the clamp. All this will constitute a single whole. The brave column "Baby" must necessarily be supplied with a thermal insulation material, which is first cut lengthwise, then put on a pipe on which it is glued. On the top cover, put on the reflux stick and strengthen with a clamp-clamp. The liquid will be fed into a tube through which reflux comes back. It should be put on a piece of silicone hose, which eliminates splashing to the level of the top plate.

Conclusion

If you can not decide that you will be manufactured - a brave column or a good home-brewed device, you can make the first one. It is easier to manufacture, and will also allow you to start immediately preparing a strong drink. As an alternative, you can try to purchase this unit. Home craftsmen now sell them in completely different trim levels and at different cost. From the available assortment you will choose something for yourself.

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