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Galich truck crane plant, Kostroma region

Galich Truck Crane Plant is the largest Russian enterprise producing hydraulic cranes on the automobile chassis. It is located in the city of Galich, Kostroma region. In addition to truck cranes, the State Committee for the Manufacture of Electricity produces electrical engineering, consumer goods, metal structures and other products.

Becoming

At the beginning of the 20th century, the distillery housed the distillery. In 1914 they were converted into a factory for sewing soldiers' shoes. After the revolution, a chrome plant was set up here. In the 1930s the enterprise was again re-profiled for the production of barrels and wooden containers.

In 1945, the production went to the Ministry of Agriculture, repair shops of engines and machines, manufacturing of spare parts for agricultural machinery, tractors. The pride of the plant was steel pins, pumps, ringed ice rinks. More than once the factory workers were awarded diplomas VDNH.

In 1961, the State Stock Company began to produce bulldozers, mainly attachments for tractors. The first model was a one-bucket universal incomplete rotary excavator E-1513, based on the chassis T-16. Drive of working mechanisms is carried out from the engine of chassis of diesel engine D-16, control of mechanisms lever. For construction in rural areas, a non-self-propelled excavator of the E-1510 model was manufactured. Later, the EO-2621 bulldozer was assembled on the basis of Belarus tractors.

Development

Since 1982, the Galich truck crane plant produces widely known truck cranes under the brand name "Galichanin". This is the only production in the CIS, producing such a wide range of hydraulic lifting equipment.

The main model for a long time was the 16-ton KS-4572. Since 1993, on the basis of KrAZ, KS-4579 was produced of the same load-lifting capacity. Since the late 90's the number of models has increased dramatically. Mobile cranes "Galichanin" were manufactured on the basis of KamAZ, MAZ, Ural (15-50 tons) and heavyweights based on MZKT (50-80 tons).

Designing

The design of truck cranes is carried out with the help of powerful computer systems on which specialized design programs are installed. They allow each unit to be modeled before the implementation of products in the metal, to calculate the characteristics of individual assemblies and assembled, and to promptly correct the calculations.

To design a new truck crane "Galician", it takes only a few months. For example, in 2015, five models with different load capacities were created from scratch. 3D-modeling also allows you to flexibly respond to market demands and customers' wishes.

Improve production

Galich truck crane is constantly being modernized. Equipping the procurement site with modern German precision and plasma cutting systems has dramatically increased productivity.

Computerized lines are able to cut billets from sheet metal of ordinary and structural quality, high-strength steels, aluminum. Machining centers in automatic mode for the specified parameters will cut out spare parts for truck cranes of any configuration.

In 2013, previously suspended industrial areas were reconstructed. A modern welding shop for fabricating metal structures was put into operation. The equipment makes it possible to join the semi-crumbs of truck cranes in special assembly stands.

Technologies

At the JSC GAKZ, arrows of truck cranes are manufactured according to the complete technological cycle: from machining of blanks to assembly of final products. Automated systems are used for the production of sections and polukorobov arrows for vehicles carrying capacity of 260 tons.

Semicircles are bent from sheet blanks on imported bending equipment. To this end, in 2012 the press was put into operation with a record effort reaching 1600 tons. Its specifications allow the production of boom sections up to 12.5 meters long. Thanks to the technology of successive bends on the press, it is possible to give the box any profile.

Since 2001, the Galich truck crane plant has mastered the processing and welding of steels of the type Weldox, Tomex and Optim c with strengths of class 640, 700, 960. Weldox 1100 welding technology for high-strength steels was introduced in 2014.

Production

GAKZ today produces a wide range of load-lifting equipment. The truck crane "Galichanin" is produced on the basis of Russian KamAZ and Ural, Belarusian MZKT, foreign firms Iveco and Volvo.

The current model range includes the following modifications:

  • Load capacity 25 tons: KS-55713-1 / 4 (reach of the boom is 21.7 m); KS-55713-L (23.7 m); KS-55713-B (28-31 m); KS-55731 (40 m).
  • Load capacity of 30 tons: KS-55715 (40 m).
  • Load capacity 32 tons: KS-55729-B (30.2 m).
  • Load capacity of 50 tons: KS-65713-1 / 6 (34.1 m); KS-65715-1 / 6 (40 m).
  • Load capacity of 60 tons: KS-65721 (42 m).
  • Load capacity of 70 tons: KS-75721-1 / 8 H & H (42 m).
  • Load capacity 100 tons: KS-85713 (51 m).

In addition, the State Joint Stock Company makes crane-manipulator units KMU-150, pile-driving units USA-2 and other equipment. There is an experience of assembling household electrical appliances.

Spare parts for truck cranes

At the Galich factory special attention is paid to after-sales service. Here, parts, assemblies, units are manufactured for new and previously produced models. In particular:

  • Repair sets of hydro-supports and hydraulic cylinders.
  • Glasses for crane cabins.
  • Block blocks, supports and slabs, supporting-rotary devices, fasteners.
  • Hydraulic cylinders for hanging, turning / pulling, lifting, telescoping.
  • Metal structures (thrusts, tanks, cabins, supports, sections of arrows, frames).

In the regions there are service centers.

Prospects

Galich truck crane looks confidently into the future. The company's share in the market of profile technology is quite high. A notable competition for traditional products is provided by models from China. In order to maintain the positions, the State Control Committee systematically modernizes the material and technical base, purchasing the best equipment.

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